Quick-Turn Machining

Milling

Turning

Drilling

Forming or Bending

Surface Grinding

Lapping and Polishing

Welding and Post-Weld Machining

As established, milling is among the foremost and most essential processes in any machining service. Milling removes material from a workpiece by feeding it at an angle to the tool’s axis with rotary cutters. A milling machine’s axes decide the type of work performed and where you can do it on the workpiece.

With that, here are the most common types of Milling:

3-Axis Machining

3-axis machining is a milling process that operates on three axes — the X, Y, and Z axes — and originated from the technique of rotary filing. In 3-axis milling, the workpiece remains stationary while the cutting tool mills the component along the three axes. 3-axis machining is still one of the simplest and most common methods for producing mechanical parts, and you can use it to mill slots, drill holes, and cut sharp edges in a back to front, side to side or up and down fashion.

Furthermore, 3-axis machining is suitable for most machining projects, depending on the scale of the production run, the workpiece specifications, accuracy and finish constraints, materials used, and holding capabilities.

4-Axis Machining

The processes involved in 4-axis machining are the same as in 3-axis mmachining, but with an additional axis. 4-axis milling rotates around the X-axis, the fourth axis known as the A-axis, in addition to 3-axis milling’s X, Y and Z axes.

Milling comes in handy when holes and cut-outs are needed on the side of a piece or around a cylinder, 4-axis. They can produce accurate results with fast and efficient work based on computer numerical inputs.

5-Axis Machining

5-axis machining encompasses all the axes in 4-axis machining, with an additional rotational axis — the B-axis — which rotates around the Y-axis. With its capability of producing precise and intricate parts for a wide range of items and pieces, 5-axis milling machines have earned the reputation of the best CNC milling machines today.

The B-axis’s unparalleled precision, finish and pace in creating a piece are attributable to its multidimensional rotation and tool movement. Furthermore, 5-axis machining allows for the development of highly complex, intricate components.

9-Axis Machining

You can turn any component and multi-axis milled in a single setup thanks to the nine working axes. The removal of manual loading and secondary fixtures is the most significant advantage of this machine.

A fully finished product can get produced on a 9-axis unit. Thus, it achieves the highest level of precision by obviating the need for additional operations, resulting in an actual “done-in-one” output.

Machining Using Horizontal Milling

Horizontal milling machines help when precision is not a big factor, the material is challenging to work with, and grooves need to be thicker or deeper. Horizontal milling machines can work faster than vertical milling machines, and their finished products have smoother surfaces. Gravity also assists with taking the chips out of the material. This aid is due to the configuration of a horizontal milling machine, requiring less fabrication at the end of the work.

Machining Using Vertical Milling

A vertical milling machine has a wide range of applications. These devices can easily be modified and maneuvered to cut a wide range of shapes, allowing them to work on a wide range of projects. While manual movement is still needed to cut in various directions, vertical milling has several advantages, including low maintenance and high functionality.